In practice, a
metal part is immersed in a liquid media and subjected to Direct Current.
The metal part is made anodic (+). The Direct Current flows from the
anode to the cathode removing metal ions at a controlled rate. The
amount of metal removed is dependent upon (1) the specific bath, (2) the
temperature, (3) time, (4) current density, and (5) the particular alloy
being electropolished.
Unlike
conventional mechanical finishing systems, the electropolishing does not
smear, bend, stress or fracture the crystalline metal surface to achieve
smoothness and/or lustre.
Instead,
electropolishing removes metal from the surface producing a unidirectional
pattern that is stress-free, microscopically smooth and often highly
reflective.
In addition,
improved corrosion resistance and passivity are achieved on many ferrous and
some non-ferrous alloys. This process is used for micro- and
macro-deburring, as the reverse plating process (electropolishing) removes
metal ions from the high points on the surface without etching. Burrs
are removed up to 20-times faster than stock on parts proper.
Note: only
limited success can be achieved with cast metals. Generally alloys
containing silicon, sulfur or carbon - in appreciable amounts - will not
electropolish satisfactorily.
Stainless
steel investment castings are well-suited for this process.
Aluminum and
zinc die castings do not electropolish well, if at all, but most other
alloys of aluminum electropolish excellently. Also, 99% zinc + 1%
copper electropolishes to a bright, smooth finish.
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Metal
Preparation
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Vapor Degreasing,
Alkaline Soak Cleaner or Deox 2
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Rinse
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Acid Pickle,
Cleaner/Deox 2 or Descaling (optional)
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Electropolishing
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Electropolish
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Drag Out
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Rinse
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Post Treatment
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Nitric Dip
(optional)
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Rinse
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Hot Rinse or
Drying (optional)
Click to Enlarge
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Deburring and
Electropolishing in one continuous process
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